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5 Early Signs Your Salt Cell Is Failing (And How to Prevent It)

December 1, 2024 6 min read

Salt cell failure doesn't happen overnight — it's a gradual process. But most pool owners don't notice the warning signs until it's too late and they're facing an $800-1,000 replacement. By recognizing these 5 early signs, you can take action before your cell dies completely — and potentially save yourself from a costly replacement.

Pool equipment pad with salt cell showing visible signs of wear and corrosion on pool equipment

Sign #1: Gradual Decline in Chlorine Production

What to look for: Your salt cell used to maintain chlorine levels easily, but now you find yourself having to run it longer or at higher percentages. You might notice chlorine levels dropping even when the cell is set to 80-100% output.

This is often the first sign of trouble. As the titanium plates inside your salt cell degrade, they become less efficient at generating chlorine. You might compensate by running the cell longer, but that's just a temporary fix — the underlying problem is getting worse.

What to do: Clean the cell first (scale buildup can cause this). If cleaning doesn't restore production, and your cell is 3+ years old, replacement may be necessary. But if it's a newer cell, consider protecting it with Cell Shield to prevent further degradation.

Sign #2: "Check Salt" or "Low Salt" Errors Despite Normal Salt Levels

What to look for: Your chlorinator displays "Check Salt" or "Low Salt" warnings, but when you test the water, salt levels are actually fine (2,700-3,400 ppm).

This error often occurs when scale buildup on the cell plates interferes with the cell's ability to detect salt. The cell thinks there's no salt because the plates can't function properly. It can also indicate that the plates themselves are degrading.

What to do: Clean the cell thoroughly. If errors persist after cleaning, the cell may be failing. If your cell is relatively new (under 3 years), protecting it with Cell Shield can prevent scale buildup that causes these errors.

Sign #3: Visible Scale Buildup That Returns Quickly

What to look for: You clean your salt cell, but white, chalky scale reappears within 1-2 months instead of the normal 3-6 months.

Rapid scale buildup indicates that your cell is running too hot or your water chemistry is out of balance. But it can also be a sign that the cell's protective coating is wearing off, making it more susceptible to scale. Each cleaning removes a tiny layer of the protective coating, creating a cycle of more scale → more cleaning → more damage.

What to do: Address water chemistry first (pH, calcium hardness). Then, protect the cell with Cell Shield, which reduces operating temperature and slows scale formation by 25-35%, breaking the cycle of frequent cleanings.

Sign #4: Your Cell Is 4+ Years Old and Production Is Declining

What to look for: Your salt cell is 4+ years old, and despite cleaning and good water chemistry, chlorine production continues to decline.

Salt cells have a finite lifespan. The titanium plates degrade over time from normal use, scale buildup, and temperature exposure. By year 4-5, most cells are showing significant wear. In harsh conditions (Florida heat, hard water), this can happen even earlier.

What to do: If your cell is 4+ years old and production is declining, start planning for replacement. But when you replace it, install Cell Shield on the new cell immediately to protect it from the same problems that killed your old one.

Sign #5: Visible Damage to the Cell Plates

What to look for: When you inspect your salt cell, you see pitting, corrosion, or visible damage to the titanium plates. The plates may look dull, rough, or have visible holes.

This is the most serious sign — visible damage means the cell is likely beyond repair. The plates have degraded to the point where they can't efficiently generate chlorine. This usually happens after years of scale buildup, frequent acid cleanings, and high-temperature operation.

What to do: Replacement is necessary. However, when you install your new cell, protect it immediately with Cell Shield to prevent the same damage from occurring.

How to Prevent These Signs from Appearing

Prevention is always cheaper than replacement. Here's how to keep your salt cell healthy:

Act Before It's Too Late — Protect Your Salt Cell

Cell Shield - Professional Salt Cell Protection Device

Don't wait until you see these warning signs. Cell Shield prevents the conditions that lead to early cell failure, potentially saving you $800+ on premature replacement.

Extends cell life by 1-2 years
Reduces temperature by 10-16°F
25-35% less scale buildup
Easy 10-minute installation
$199.00

What to Do If You See These Signs

  1. Clean the cell: If you see scale, clean it immediately
  2. Check water chemistry: Test and balance pH, calcium, and salt levels
  3. Monitor for 1-2 weeks: See if production improves after cleaning and balancing
  4. Consider protection: If your cell is relatively new (under 3 years), protect it with Cell Shield to prevent further degradation
  5. Plan for replacement: If your cell is 4+ years old and these signs persist, start planning for replacement

Final Thoughts

Recognizing these early warning signs gives you time to take action before your salt cell fails completely. In some cases, cleaning and protecting the cell can extend its life by months or even years. But if replacement is necessary, protecting your new cell from day one ensures you get the full 5+ year lifespan — and potentially even longer.